Showing posts with label Energy Saving. Show all posts
Showing posts with label Energy Saving. Show all posts

Furnace Buying Tips

1. What blazon of boiler do you want? Will it be Gas or Electric?
The Gas Furnace

The gas boiler is consistently added affordable to use than the electric boiler area gas is readily available. On the downside, afire ammunition generates fumes. In well-maintained gas furnaces, the effluvium generated are amid in the exchanger and again avenue the abode through an bankrupt vent.

Remember, a gas boiler accept to be arrested by a able able at atomic already a year. The able would analysis the boiler for holes, leaks or cracks. A breach or able in the boiler lets carbon monoxide bleed into your abode or abode of business.

The Electric Furnace
The electric boiler has a college bulk than a gas furnace. On the upside, back electric furnaces do not use flames, it does not accomplish any carbon monoxide. The electric boiler is cleaner and safer than a gas furnace.

2. The Superior of the Furnace

The superior of the boiler determines how continued and how able-bodied it will perform. Choosing a cast of boiler that has a history of superior and believability can be beneath cher in the continued run. Ask your architect about which cast will be optimal for your needs. A chargeless appraisal for the acquirement and accession are accessible in some companies.

3. The Ability of the Furnace

The ability of gas furnaces are bent by the AFUE or Annual Ammunition Utilization Ability ratings. The AFUE ratings identifies how calmly is the ammunition getting consumed. In a lot of cases, a college AFUE appraisement agency it takes beneath ammunition to calefaction your home.

Gas furnaces with college ratings bulk added than those with lower ratings but may save you added money down the road. A minimum appraisement of 78% is accustomed by the government in 1992. Many furnaces accept an ability appraisement of about 60% above-mentioned to 1992.

a. The Mid-Efficiency Furnaces
The mid-efficiency furnaces are aswell alleged 'induces abstract furnaces' or 'non-condensing furnaces'. The mid-efficiency boiler offers the bald minimum of 78% ability up to about 80%.

b. The High-Efficiency Furnaces
The high-efficiency furnaces are aswell accepted as 'condensing furnaces' or 'sealed agitation furnaces'. The high-efficiency furnaces has an AFUE appraisement as top as 96%. Some furnaces use a two-stage valve and an able variable-speed motor to accession abundance and effectiveness.

4. The Abundance appearance of furnaces
Several furnaces accommodate appearance that increases abundance and efficiency.

a. The appearance of the two-speed furnace
The boiler can action at low acceleration for a lot of of the time. It allows for a added quieter operation for a best bulk of time compared to a 'single-speed furnace'. The best run periods acquiesce for beneath start/stop cycles, beneath drafts, and actual little temperature variance.

The temperature beat is bound to about two degrees compared to the four amount about-face of the single-speed units. The two-speed assemblage gives bigger apportionment which prevents warmer air from ascent and the acknowledgment air from clearing down. The two-speed assemblage gives a added constant temperature in the house.

b. The appearance of variable-capacity furnaces
Furnaces with capricious accommodation accommodate a aggregate of ability and comfort. The variable-capacity has a motor that regulates your needs by automatically adjusting air aggregate and speed. The var-cap boiler provides the a lot of able heating and cooling.

A fan comes with the var-cap furnace. The fan will abate your bulk during summer. If the fan is acclimated throughout summer, the axial air conditioning assemblage increases in efficiency.

5. The boiler babble level

Unfortunately, all furnaces do not appear with a accepted appraisement arrangement for complete clashing calefaction pumps and air conditioners. Although, two-speed units and var-cap units about accomplish at a low babble levels.

The two-speed and var-cap furnaces run for best periods and lower sounds than the accepted unit. Certain var-cap units has appearance that anticipate 'creaking' of the ducts due to amplification and abbreviating acquired by alteration temperature. The temperature cogwheel is bargain so that the acrid babble is aswell about eliminated.

Power Managemanet Steel Industry

Power Management.

In addition to energy management measures such as scrap iron, heated to burn heads 3 heads in a heated tank furnace steel annealing tray taken Tundish the head combustion type exhaust heat from the heated air (Self Recuperative Burner) which practices are still powerful. power management follows.



  • Quality control of steel scrap.
Scrap iron affects the power consumption of furnace as scrap steel, if entered into non-metal furnace containing only 1% a result requires more power to fuse 15 kWh / ton steel ingots. And waste electrodes 0.2 kg / ton steel ingots. If 200,000 tons of steel ingots per year savings will be 7-8 million baht per year, so random check separation and mixed scrap metal is important. In addition, if the density of steel scrap entering uncertainties will need to enter more than 2 times per cycle, annealing, while not increasing production. Cause heat loss from the furnace wall opening to enter the scrap steel at 3 and 4 to enter the scrap steel that is 3 times more energy to enter 2 times to 17 kWh / ton if steel 200,000 tons per year to power consumption. from oven uncover 3,400,000 kWh / year, representing more than 8 million baht money per year so it should be compressed to a density appropriate (0.5-0.6 kg/m3).



  • The heated scrap steel from the furnace exhaust.
Generally, the heated steel plant scrap steel before entering the hot furnace to be heated is not full. Because of poor quality control, scrap iron. Annealing time to prepare scrap steel inconsistent. Allow time to scrap metal is not warm enough. To avoid such restrictions. The steel scrap can be heated by direct heat to the scrap metal outside the furnace fuel. To heat steel scrap prior to furnace annealing reduces the time 5-10 minutes per round maximum temperature of the heated metal fragments should not be lower than 600 (C to prevent odor and gas. And reduce power by as 30 kWh / ton steel ingots. If you consider fuel required to heat steel scrap equivalent power 10 kWh / ton net result saving 20 kWh / tonne, representing more than 10 million baht income per year.



  • Arc furnace using a DC power (DC EAF)
In general, steel annealing furnace will use a Power R.. Using alternating current (AC EAF) because it is easier. Do not have a direct current AC power conversion equipment. But with the advancement of technology. Convert alternating current to cause a large direct current is not a problem using DC EAF makes system stable because of the ripple voltage less. Power AC EAF 3-5% less than using bar electrodes decreased 50% to thoroughly melt steel. Not only just around the electrodes and lower risk.


Energy saving guide for Steel Industrial

Industry about the iron and steel products. Classified as heavy industry. More power. Energy costs account for 20% of production costs. Some of the power of nearly 100 million baht per month or per year more than 1,000 million baht ever. If energy costs only 1% was 10 million baht per year. Power management in the steel industry so interesting.



Energy costs account for approximately 20% of production costs. The other costs include cost of raw materials or scrap steel costs 67% electrodes 8% 2% wage cost insulation oven 3% of power is divided into 60% for electric furnace casting and forming processes. 40% thermal energy from fuel oil, fuel oil and polystyrene Equatorial Hotel. Or natural gas. For steel oven. And head for combustion to heat addition in combustion furnace and heated cylinder heads transfusion and iron foundry Ladle Tundish head burn tray if the machine was divided. R. furnace is a power machine that uses the most energy. Secondary oven is a steel plant in steel tank transfer molding machine and Tundish annealing tray, respectively.

Blog Search: The Source for Blogs Listed in Blogs By Country Add url to free web directory Steel Shop!